Optimalisasi Preventive Maintenance Ground Power Unit pada Perawatan Pesawat Udara di PT. IAA AMO Menggunakan Metode FMEA

Authors

  • Sandi Kurniawan Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • Indah Apriliana Sari Wulandari Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo
  • Tedjo Sukmono Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Muhammadiyah Sidoarjo

DOI:

https://doi.org/10.30737/jatiunik.v8i1.5535

Keywords:

FMEA, GPU, MTBF, MTTF, Preventive Maintenance.

Abstract

High operational costs and downtime risks can affect industry efficiency making equipment maintenance optimization an urgent need. PT. IAA AMO, as a manufacturing industry in the field of aircraft maintenance, faces significant challenges with the low reliability of Ground Power Unit (GPU) engines which only reaches 86%. This has led to an increase in the company's operating costs. The purpose of this study is to optimize Preventive maintenance on the Ground Power Unit (GPU) in aircraft maintenance at PT. IAA AMO using the Failure Mode and Effect Analysis (FMEA) method. The results show that the MTTF of the GPU is 311 hours, while the MTBF is 373 hours. To prevent  sudden breakdowns, preventive maintenance is recommended every 311 hours for non-repairable components  and 373 hours for repairable components. This research offers a more effective maintenance strategy to improve GPU reliability and lower operational costs. This research results in more effective maintenance planning, which not only minimizes downtime and operational costs, but also improves the overall reliability of the GPU machine. With the implementation of FMEA methods and  the right preventive maintenance  strategy, companies can anticipate breakdowns early, extend engine life, and ensure smooth operations in support of aircraft maintenance.

References

H. A. P. L. Hestuningrum and E. Ahyudanari, “Jurnal Perhubungan Udara Manajemen Kendaraan Ground Handling di Terminal 1 Bandara Internasional Ground Handling Vehicle Management at International Juanda Airport Terminal 1,” vol. 9066, pp. 99–106, 2019.

Y. T. P. Ferry Setiawan1*, Dhimas Wicaksono2, “Perencanaan Jadwal dan Aktivitas Pemeliharaan Auxiliary Power Unit (APU) Pesawat Boeing 737-500 Dengan Metode Reliability,” Pros. Semin. Nas. Sains Teknol. dan Inov. Indones. p-ISSN 2086-5805 Akad. Angkatan Udar., vol. 3, no. November, pp. 24–25, 2021, doi: 10.54706/senastindo.v3.2021.130.

I. PRAESITA, J. Alhilman, and N. Nopendri, “Penilaian Kinerja Berbasis Reliability Pada Continuous Casting Machine 3 (CCM 3) Pt Krakatau Steel (Persero) Tbk Menggunakan Metode Reliability Availability Maintainability dan Cost of Unreliability,” J. Rekayasa Sist. Ind., vol. 3, no. 04, p. 1, 2016, doi: 10.25124/jrsi.v3i04.271.

B. Çekyay and S. Özekici, “Reliability, MTTF and steady-state availability analysis of systems with exponential lifetimes,” Appl. Math. Model., vol. 39, no. 1, pp. 284–296, 2015, doi: 10.1016/j.apm.2014.05.029.

N. B. Puspitasari and A. Martanto, “PENGGUNAAN FMEA DALAM MENGIDENTIFIKASI RESIKO KEGAGALAN PROSES PRODUKSI SARUNG ATM (ALAT TENUN MESIN) (STUDI KASUS PT. ASAPUTEX JAYA TEGAL),” J@TI UNDIP J. Tek. Ind., vol. 9, no. 2, pp. 93–98, 2014, doi: 10.12777/jati.9.2.93-98.

I. S. Muthalib, M. Rusman, and G. L. Griseldis, “Overall Equipment Effectiveness (OEE) analysis and Failure Mode and Effect Analysis (FMEA) on Packer Machines for minimizing the Six Big Losses-A cement industry case,” IOP Conf. Ser. Mater. Sci. Eng., vol. 885, no. 1, 2020, doi: 10.1088/1757-899X/885/1/012061.

C. Spreafico, D. Russo, and C. Rizzi, “A state-of-the-art review of FMEA/FMECA including patents,” Comput. Sci. Rev., vol. 25, pp. 19–28, 2017, doi: 10.1016/j.cosrev.2017.05.002.

S. M. Sulaman, A. Beer, M. Felderer, and M. Höst, “Comparison of the FMEA and STPA safety analysis methods–a case study,” Softw. Qual. J., vol. 27, no. 1, pp. 349–387, 2019, doi: 10.1007/s11219-017-9396-0.

C. S. Bangun, A. Jalil, D. Amperajaya, and R. Rasjidin, “Preventive maintenance Scheduling with Age Replacement Method at CNG Station,” APTISI Trans. Technopreneursh., vol. 4, no. 2, pp. 153–163, 2022, doi: 10.34306/att.v4i2.260.

H. D. W. Shinta, R. Yanti, and Qurtubi, “Analisis Perawatan Mesin dengan Metode Reliability Centered Maintenance(RCM) terhadapMesinAir Jet Loom(AJL),” 2021. [Online]. Available: https://idec.ft.uns.ac.id/wp content/uploads/IDEC2021/PROSIDING/LSP/ID004.pdf

A. W. Daseno, A. Komari, and H. B. Santoso, “Perencanaan Pengelolaan Limbah Kaca Grafir Menjadi Produk Inovasi Baru Guna Menambah Pendapatan Perusahaan (Sudi Kasus Pada UD. Pelangi Art Glass),” JURMATIS (Jurnal Manaj. Teknol. dan Tek. Ind., vol. 3, no. 1, p. 24, 2021, doi: 10.30737/jurmatis.v3i1.1403.

I. S. Wawan Setiawan, Noveicalistus H Djanggu, “PENENTUAN FREKUENSI PERAWATAN TERMURAH PADA MESIN KRITIS DI PT CITRA MAHKOTA Wawan,” Integr. Ind. Eng. Manag. Syst., vol. 6, no. 1, pp. 25–37, 2022.

N. F. Fatma, H. Ponda, and R. A. Kuswara, “Analisis Preventive maintenance Dengan Metode Menghitung Mean Time Between Failure (Mtbf) Dan Mean Time To Repair (Mttr) (Studi Kasus Pt. Gajah Tunggal Tbk),” Heuristic, vol. 17, no. 2, pp. 87–94, 2020, doi: 10.30996/heuristic.v17i2.4648.

P. Alavian, Y.Eun, K.Liu, S. M. Meerkov, and L. Zhang, “Science Direct Evaluation MTTR : Induced Effect on Machine Efficiency,” IFAC Pap., vol.52, no.13, pp. 1004-1009, 2019. Available : https://doi.org/10.1016/j.ifacol.2019.11.326

A. H. Maryono, “Application of Preventive maintenance methods on boilers at PT XYZ,” Turkish J. Comput. Math. Educ., vol. 12, no. 14, pp. 5528–5543, 2021.

J. T. Industri, “PERBAIKAN KUALITAS PRODUK KERATON LUXURY DI PT. X DENGAN MENGGUNAKAN METODE Failure Mode and Effect Analysis (FMEA) dan FAULT TREE ANALYSIS (FTA) * RICHMA YULINDA HANIF, HENDANG SETYO RUKMI, SUSY SUSANTY,” J. Online Inst. Teknol. Nas. Juli, 2015.

B. A. Nainggolan and L. M. C. Wulandari, “Analisis Risiko Operasional Menggunakan Metode FMEA di CV. Gamarends Marine Supply Surabaya,” Pros. Semin. Nas. Ris. dan Teknol. Terap. 2021, no. 2020, pp. 1–13, 2021, [Online]. Available: https://journal.unpar.ac.id/index.php/ritektra/article/view/4988

A. Basuki and I. Chusnayaini, “Identifikasi Resiko Kegagalan Proses Penyebab Terjadinya Cacat Produk dengan Metode FMEA-SAW,” Matrik, vol. 22, no. 1, p. 37, 2021, doi: 10.30587/matrik.v22i1.1967.

B. J. C. Adek Suherman1, “Pengendalian Kualitas Dengan Metode Failure Mode Effect And Analysis (FMEA) Dan Pendekatan Kaizen untuk Mengurangi Jumlah Kecacatan dan Penyebabnya Adek,” 2019.

P. I. D, SISTEM DAN MANAJEMEN PEMELIHARAAN. YOGYAKARTA: DEEPUBLISH, 2019.

R. N. Afifah, M. Yustiana Lubis, and Y. Nugrahaini Safrudin, “Perancangan Autolamp pada Mesin Cutting untuk Meminimasi Produk Cacat Menggunakan Metode QFD di CV. XYZ,” JATI UNIK J. Ilm. Tek. dan Manaj. Ind., vol. 6, no. 2, pp. 1–13, 2023, doi: 10.30737/jatiunik.v6i2.3315.

H. W. Lo, J. J. H. Liou, C. N. Huang, and Y. C. Chuang, “A novel Failure Mode and Effect Analysis model for machine tool risk analysis,” Reliab. Eng. Syst. Saf., vol. 183, pp. 173–183, 2019, doi: 10.1016/j.ress.2018.11.018.

A. Z. Muttaqin and Y. A. Kusuma, “Analisis Failure Mode and Effect Analysis Proyek X Di Kota Madiun,” JATI UNIK J. Ilm. Tek. dan Manaj. Ind., vol. 1, no. 2, pp. 81–96, 2018, doi: 10.30737/jatiunik.v1i2.118.

M. A. Z. Ramadhan and T. Sukmono, “Penentuan Interval Waktu Preventive maintenance Pada Nail Making Machine Dengan Menggunakan Metode Reliability Centered Maintenance (RCM) II,” PROZIMA (Productivity, Optim. Manuf. Syst. Eng., vol. 2, no. 2, pp. 49–57, 2018, doi: 10.21070/prozima.v2i2.1349.

N. M. Hidayatulloh and T. Sukmono, “Determination of Production Instrumentation Equipment Maintenance Intervals In the Paper Industry,” PROZIMA (Productivity, Optim. Manuf. Syst. Eng., vol. 4, no. 1, pp. 23–31, 2021, doi: 10.21070/prozima.v4i1.1275.

M. H. Aiman and M. Nuruddin, “Analisis Kecacatan Produk Pada Mesin Pemotongan Dengan Menggunakan Metode FMEA di UD. Abdi Rakyat,” J. Tek. Ind., vol. 9, no. 2, pp. 578–587, 2023.

Downloads

PlumX Metrics

Published

2024-10-17

How to Cite

Kurniawan, S., Apriliana Sari Wulandari, I., & Sukmono, T. (2024). Optimalisasi Preventive Maintenance Ground Power Unit pada Perawatan Pesawat Udara di PT. IAA AMO Menggunakan Metode FMEA. JATI UNIK : Jurnal Ilmiah Teknik Dan Manajemen Industri, 8(1). https://doi.org/10.30737/jatiunik.v8i1.5535

Issue

Vol. 8 No. 1 (2024): October

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License.

Information regarding Copyright and Licensing at JATI UNIK as follows:

  1. Licensed Use of Non - Commercial Articles will be governed by the Creative Commons Attribution license, which is featured on the Creative Commons Attribution Non-Commercial Share A Like 4.0 International License.
  2. The author guarantees that the articles published through JATI UNIK are original and do not contain statements that violate the law do not violate others' rights are subject to copyright, which is held exclusively by the author and free from the rights of third parties. The author is allowed to quote from various sources used for research and not to harm any party.
  3. JATI UNIK disseminates articles published with the rules set by Creative Commons. UNIK JATI license allows users to copy, distribute, display, and work for non-commercial purposes. Users also need to connect authors and JATI UNIK with the distribution of articles in journals.
  4. The Author rights, namely copyrights, ownership rights, patents, rights to use the substance of articles in the future, rights to reproduce articles for personal purposes and not to be traded, rights to conduct personal archives, rights to contract used for the non-exclusive distribution of articles published in the form a book and acknowledge the initial publication of the article originating from JATI UNIK.
  5. Suppose articles published by the author through JATI UNIK are compiled with other authors. In that case, it is necessary to create a form containing the authority of all authors involved in the article's production by including the agreement agreed upon by all authors in the article.
  6. The next point is, the agreement can be terminated if the author or JATI UNIK violates the agreement and cannot make repairs to the customer within a maximum of 2 months after being given information asking for the violation to be corrected. If there is no violation of the agreement, the license will automatically terminate and affect UNIQUE JATI UNIK.
  7. Regarding royalties, so far, if it is following applicable legal regulations, the author will waive his right to collect royalties on articles that have been licensed by JATI UNIK.
  8. In publishing the article, the editorial process is successful. JATI UNIK will continue it. JATI UNIK has the right to adjust articles related to punctuation, spelling, capital letters, references used, and usage adapted to JATI UNIK. The author acknowledges that the article can be published and accessed free of charge by the public.