Analisa Preventive Maintenance System Dengan Modularity Design Pada PT. Surya Pamenang

Authors

  • Hariyanto Hariyanto Jurusan Teknik Industri, Universitas Kadiri.
  • Sri Rahayuningsih Jurusan Teknik Industri, Universitas Kadiri.
  • Heribertus Santoso Jurusan Teknik Industri, Universitas Kadiri.

DOI:

https://doi.org/10.30737/jatiunik.v1i1.66

Keywords:

Industrial Engineering, Modularity Design, Preventive Maintenance.

Abstract

PT. Surya Pamenang is one of the private companies engaged in the paper industry with the type of paperboard. Most of the company's products are marketed overseas while the rest are marketed domestically. Because the products produced are mostly overseas, the quality of the company's products needs to be maintained. One factor to be able to maintain this is the condition of the production machine that must be in good condition. To be able to maintain the condition of this production machine in good condition, one effort that can be done is to take care of this production machine. In this research, modularity design is tried to be applied in preventive maintenance activities to replace Blade Coating Machine. The results showed that the application of preventive maintenance with modularity design can reduce costs by 24.31% from the initial state (corrective maintenance).


PT. Surya Pamenang adalah salah satu perusahaan swasta yang bergerak dalam bidang industri kertas dengan jenis kertas karton. Produk hasil perusahaan ini sebagian besar dipasarkan ke luar negeri sedangkan sisanya dipasarkan ke dalam negeri. Oleh karena produk yang dihasilkan kebanyakan pangsa luar negeri, maka kualitas produk perusahaan perlu dijaga. Salah satu faktor untuk dapat menjaga hal ini adalah kondisi mesin produksi yang harus dalam keadaan baik. Untuk dapat menjaga kondisi mesin produksi ini dalam keadaan baik, maka salah satu upaya yang dapat dilakukan adalah dengan melakukan perawatan terhadap mesin produksi ini. Dalam penelitian ini, modularity design dicoba diterapkan dalam kegiatan preventive maintenance penggantian Blade Coating Machine . Hasil penelitian menunjukkan bahwa dengan penerapan preventive maintenance dengan modularity design dapat menurunkan biaya sebesar 24,31% dari keadaan awal (corrective maintenance).


References

W. Anggono, Juliangsih, and Linawari, “Preventive Maintenance System dengan Modulary Design sebagai Solusi Penurunan Biaya,†Univ. Petra Surabaya, vol. 7, no. 1, pp. 61–75, 2005.

M. Muthi, S. Susilo, and H. Suliantoro, “ANALISIS KEBIJAKAN CORRECTIVE DAN PREVENTIVE MAINTENANCE PADA MESIN RAPIER, SHUTLE, WATER JET PADA PROSES WEAVING di PT. TIGA MANUNGGAL SYNTHETIC INDUSTRIES.â€

U. Nurfaizah, H. Adianto, and H. Prassetiyo, “Rancangan Penerapan Total Productive Maintenance (TPM) Di Bagian Press II PT. XYZ,†Reka Integr., vol. 2, no. 1, 2014.

Asyari Daryus, “Manajemen Perawatan Preventif Menggunakan Metode Kompleksitas Perbaikan,†Rekayasa Teknol. Fak. Tek. UHAMKA, vol. 1, no. 1, pp. 29–33, 2014.

S. L. C. da Silva and F. G. Amaral, “Critical factors of success and barriers to the implementation of occupational health and safety management systems: A systematic review of literature,†Saf. Sci., vol. 117, pp. 123–132, Aug. 2019.

M. Arizki, Z. Ramadhan, and T. Sukmono, “Penentuan Interval Waktu Preventive Maintenance Pada Nail Making Machine Dengan Menggunakan Reliability Centered Maintenance ( RCM ) II,†vol. 2, no. 2, pp. 49–57, 2018.

A. Silalahi et al., “Usulan Preventive Maintenance Dengan Menggunakan Metode Modularity Design Pada Mesin Surface Mounting Technology ( Studi Kasus : Pt . X ),†pp. 173–180, 2008.

Y. Zhai and G. Q. Huang, “Operational Hedging and Coordination in Prefabrication Construction Industry,†Procedia Manuf., vol. 11, no. June, pp. 1178–1183, 2017.

P. K. Kumar, N. V. Sai, A. G. Krishna, and N. G. Renganathan, “Fabrication and micro-structural evaluation of ODS austenitic stainless steels through mechanical alloying,†Mater. Today Proc., vol. 23, pp. 465–468, 2020.

D. K. Sahoo, A. N. Chari, and A. S. Reddy, “Optimization & characterization of friction surfaced coatings of AA6063 aluminium alloy over AISI316 stainless steel substrate,†Mater. Today Proc., vol. 23, pp. 565–572, 2020.

Z. Bazrafshan and F. Ataeefard, M Nourmohammadian, “Modeling The Effect of Pigment and Processing Parameters in Polymeric Composite for Printing Ink Application Using The Response Surface Methodology,†Prog. Org. Coat., vol. 82, no. 68–73, 2015.

Syafitri and R. Amri, “Prediksi Tingkat Pertumbuhan Penduduk Menggunakan Metode Least Square Pada Desa Beringin Jaya Kec. Singingi Hilir Kab. Kuantan Singingi,†Jom FTEKNIK, vol. 6, pp. 1–8, 2019.

M. D. Angelica et al., “Determinants of Time Allocation across the Lifespan A Theoretical Model and an Application to the,†PLoS One, 2012.

A. Arruan, B. F. Sompie, M. Sibi, and P. Pratasis, “ANALISIS KOEFISIEN HARGA SATUAN TENAGA KERJA DI LAPANGAN DENGAN MEMBANDINGKAN ANALISIS SNI DAN ANALISIS BOW PADA PEMBESIAN DAN BEKISTING KOLOM,†J. Sipil Statik, 2014.

I. Hermawan and W. J. Sitepu, “Tinjauan Perawatan Mesin Mixing Pada Ud Roti Mawi,†J. Teknovasi, vol. 02, pp. 117–128, 2015.

I. Soesetyo and L. Y. Bendatu, “Penjadwalan Predictive Maintenance dan Biaya Perawatan Mesin Pellet di PT Charoen Pokphand Indonesia - Sepanjang,†J. Tirta, vol. 2, no. 2, pp. 147–154, 2014.

J. Wakiru, L. Pintelon, P. N. Muchiri, and P. Chemweno, “Maintenance Optimization: Application of Remanufacturing and Repair Strategies,†Procedia CIRP, vol. 69, no. May, pp. 899–904, 2018.

A. M. Majid, P. Moengin, and A. Witonohadi, “USULAN PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM) DENGAN PENGUKURAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) UNTUK PERENCANAAN PERAWATAN PABRIK BAR MILL PADA PT. KRAKATAU WAJATAMA,†J. Tek. Ind., 2014.

P. Tarigan, E. Ginting, and I. Siregar, “Perawatan Mesin Secara Preventive Maintenance Dengan Modularity Design Pada Pt. Rxz,†J. Tek. Ind. USU, vol. 3, no. 3, pp. 35–39, 2013.

R. A. M. Puteri and M. I. Alrosyid, “Perencanaan Perawatan Air Compressor Unit Untuk Komponen Air Quick Couplings Dengan Metode Reliability Centered Maintenance Di Pt Astra International Tbk – Tso Cabang Salemba,†J. PASTI, vol. 9, no. 2, pp. 129–137, 2015.

N. A. Destina Surya Dhamayanti, Judi Alhilman, “USULAN PREVENTIVE MAINTENANCE PADA MESIN KOMORI LS440 ( RCM II ) DAN RISK BASED MAINTENANCE ( RBM ) DI PT ABC,†Rekayasa Sist. Ind., 2016.

J. M. Sandy Dwiseputra Pandi, Hadi Santosa, “PERANCANGAN PREVENTIVE MAINTENANCE PADA MESIN CORRUGATING dan MESIN FLEXO di PT. SURINDO TEGUH GEMILANG,†J. Widya Tek., vol. 15, no. 1, pp. 54–57, 2016.

R. Lukodono, Pratikto, and R. Soenoko, “Analisis Penerapan Metode RCM Dan MVSM Untuk Meningkatkan Keandalan Pada Sistem Maintenance (Studi Kasus PG. X),†Rekayasa Mesin,

Downloads

PlumX Metrics

Published

2017-11-10

How to Cite

Hariyanto, H., Rahayuningsih, S., & Santoso, H. (2017). Analisa Preventive Maintenance System Dengan Modularity Design Pada PT. Surya Pamenang. JATI UNIK : Jurnal Ilmiah Teknik Dan Manajemen Industri, 1(1), 24–31. https://doi.org/10.30737/jatiunik.v1i1.66

Issue

Vol. 1 No. 1 (2017): October

Section

Articles

License

Information regarding Copyright and Licensing at JATI UNIK as follows:

  1. Licensed Use of Non - Commercial Articles will be governed by the Creative Commons Attribution license, which is featured on the Creative Commons Attribution Non-Commercial Share A Like 4.0 International License.
  2. The author guarantees that the articles published through JATI UNIK are original and do not contain statements that violate the law do not violate others' rights are subject to copyright, which is held exclusively by the author and free from the rights of third parties. The author is allowed to quote from various sources used for research and not to harm any party.
  3. JATI UNIK disseminates articles published with the rules set by Creative Commons. UNIK JATI license allows users to copy, distribute, display, and work for non-commercial purposes. Users also need to connect authors and JATI UNIK with the distribution of articles in journals.
  4. The Author rights, namely copyrights, ownership rights, patents, rights to use the substance of articles in the future, rights to reproduce articles for personal purposes and not to be traded, rights to conduct personal archives, rights to contract used for the non-exclusive distribution of articles published in the form a book and acknowledge the initial publication of the article originating from JATI UNIK.
  5. Suppose articles published by the author through JATI UNIK are compiled with other authors. In that case, it is necessary to create a form containing the authority of all authors involved in the article's production by including the agreement agreed upon by all authors in the article.
  6. The next point is, the agreement can be terminated if the author or JATI UNIK violates the agreement and cannot make repairs to the customer within a maximum of 2 months after being given information asking for the violation to be corrected. If there is no violation of the agreement, the license will automatically terminate and affect UNIQUE JATI UNIK.
  7. Regarding royalties, so far, if it is following applicable legal regulations, the author will waive his right to collect royalties on articles that have been licensed by JATI UNIK.
  8. In publishing the article, the editorial process is successful. JATI UNIK will continue it. JATI UNIK has the right to adjust articles related to punctuation, spelling, capital letters, references used, and usage adapted to JATI UNIK. The author acknowledges that the article can be published and accessed free of charge by the public.

Most read articles by the same author(s)